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MENOMONEE FALLS, WISCONSIN / CONTRACT MANUFACTURING / 30+ YEARS

Your technology.
Our techniques.

Injection molding, overmolding, cable assembly, cleanroom packaging and fulfillment for medical device and industrial programs.

FROM THE DRAWING TO THE FINISHED ASSEMBLY.

Kill the flash.

SHUTOFF STUDY
ILLUSTRATIVE
A
Surgical blade overmold, section at shutoffA steel blade crosses the parting line between a cavity and core. Set an illustrative shutoff interference, close the tool and compare the resulting edge. A / SECTION AT BLADE SHUTOFFSCHEMATIC / NOT TO SCALE P/L CAVITYTOOL CLOSE CORE SPRUE + RUNNER STEEL BLADE SHUTOFF DETAIL ZERO FLASH SCRAP LANE TYP. / ILLUSTRATIVE
TOOL OPEN / SELECT A SHUTOFF
PARTSURGICAL BLADE
PROCESSOVERMOLD
INSERTSTEEL
FLASH--
SHUTOFF INTERFERENCE (ILLUSTRATIVE)0.00 mm

SET SHUTOFF INTERFERENCE / ILLUSTRATIVE

A little material at the blade is a rejected part. Close the tool to see where it escapes.

100% inspectedMoved to a cleanroom for packagingSent to be sterilized.

All settings, dimensions and simulated results are illustrative, not production specifications. Based on Axcesor's zero-flash case study.

AXCESOR / PROCESS REGISTERSHEET P

Seven processes,
one floor.

Axcesor's 30 years of experience and specialized equipment has positioned us to offer many services to our customers.

See the equipment manifest

P-01 THROUGH P-07
MANUFACTURING + ASSEMBLY

AXCESOR / INSERT MOLDINGDETAIL J

The hard part
is the joint.

Mold plastic around non-plastic parts to create one part. The connection becomes part of the molding.

  • Cable overmolds add ingress protection and bend relief.
  • Electrical contacts sit inside hard, durable plastic.
  • Soft-touch features replace o-rings and gaskets.
  • Threaded inserts and studs are encapsulated for durability.
From Axcesor's insert molding page ↗
PLASTICSTEEL INSERTSECTION / ILLUSTRATIVE

Stronger parts

A one-shot process creates complex parts without a separate fastening operation.

Durable and flexible

Insert molding eliminates fastener wear and tear to increase the life of the part.

Cost and production time savings

Replace secondary operations and components with an insert molding process or component.

Affordable tooling

Molds designed for vertical operation are generally less expensive than horizontal molds. The reduced setup time makes short runs economical.

The right connection can remove an entire assembly step.

AXCESOR / PRODUCT INDEXAPPLICATIONS

What comes
off the floor.

Axcesor manufactures an extensive line of devices and accessories for medical, industrial, lighting, and food service applications.

AXCESOR / FACILITY & EQUIPMENTMENOMONEE FALLS, WI

The floor.

Over 27,000 square feet of manufacturing space. In-house molding, dedicated assembly cells and bench build stations, with warehouse and fulfillment areas.

Molding

  • Horizontal molding machines
  • Vertical molding machines
  • Low-pressure molding machines

Cable

  • Automatic cutting machine
  • Applicator press
  • Electric wire stripper
  • Cable testing equipment

Packaging

  • Bagging and printing equipment
  • Medical tray sealer
  • Pouch sealing equipment

Assembly

  • Ultrasonic welder
  • Tube cutting machine
ISO CLASS 8

Bioburden monitored to ISO Class 8, for pre-sterilization assembly and packaging.

Axcesor BNC connector assemblies with blue overmolded grips
BNC CONNECTORS / AXCESOR PRODUCT PHOTOGRAPH
Industrial application photograph from Axcesor
INDUSTRIAL
LED lighting application photograph from Axcesor
LED LIGHTING
Food service application photograph from Axcesor
FOOD / BEVERAGE

These photographs are Axcesor's own.

AXCESOR / PUBLISHED CASE STUDIESPROGRAM RECORDS

Three programs
they'll talk about.

A blade shutoff, a cable-to-housing connection, and a complete assembly program. The details change with the program.

PROCESS / OVERMOLD + PACKAGING

Overmolded
surgical blade

A special plastic insert in the cavity and core creates an interference fit at the blade shutoff, closing the gaps that cause flash.

Zero flash at the blade.

After molding: 100% inspection, cleanroom packaging, then sterilization.

Read the blade case study

PROCESS / SOURCING TO FINAL QC

Wearable ECG

Turn-key sourcing and manufacturing. An off-the-shelf cable receives an in-house custom strain relief plug, designed to fit a custom molded housing.

Axcesor molds the housing in the United States. Tooling development in a low-cost region reduces tooling cost. Final assembly and quality control stay with Axcesor.

Read the ECG case study

PROCESS / MANUFACTURING + ASSEMBLY

Medical vacuum assist delivery cup

Complete contract manufacturing and assembly for a medical vacuum assist delivery cup.

Read the cup case study
AXCESOR / QUALITY MANAGEMENT SYSTEMPOLICY & SCOPE

Quality, in
their words.

“Axcesor is committed to efficiently and economically providing products and services.”

  • Meeting or exceeding the requirements of our Customers and all Interested Parties
  • Developing Employees through training, leadership, and communication
  • Building strong Supplier relationships
  • Continual improvement of our processes
  • Complying with and maintaining our Quality Management System

QMS scope / Medical

The manufacture of electro-mechanical assemblies, controlled environment assemblies, molded plastic, disposable and durable accessories, electrical connectors and devices used in any area of patient monitoring, veterinary care and of vacuum assist cups used in the area of obstetrics.

QMS scope / Industrial & consumer

The manufacture of electro-mechanical and controlled environment assemblies, of electrical cables and other durable and disposable accessories, and of plastic molded components for Industrial and Consumer Industries.

Read the published quality commitment ↗

AXCESOR / PEOPLE & CUSTOMER WORDSDIRECTORY

Who answers
the phone.

CUSTOMER COMMENTS / AS PUBLISHED BY AXCESOR

“Fast, Flexible and Fair. Axcesor bent over backwards to help me get a set of custom assemblies designed and built for a show under an unforgiving deadline. Total success! When I need a custom cable, assembly or box build on time and in budget these are the folks I call.”
Paul, Industrial Customer
“Axcesor has been a long standing sub-contractor for us. Over the years, they have provided our company valuable solutions to various design issues and deliver a quality product within their stated lead-time. It is obvious that customer satisfaction is very important to them. They always address potential issues timely and with a written reply. As a Senior/Buyer Planner, I enjoy working with Axcesor. They are easy to do business with.”
Darci, Medical Customer
AXCESOR / ENGINEERING & SALESSTART A CONVERSATION

Send a print,
a question, or a program you want quoted.

W134N5345 Campbell Drive
Menomonee Falls, WI 53051
Find Axcesor on Google Maps ↗

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Go straight to the official contact form ↗

MEDICAL / INDUSTRIAL / LED LIGHTING / FOOD & BEVERAGE